Mark-10 Model WT3-201 Wire Crimp Pull Tester

The WT3-201 wire crimp pull tester is designed to measure the pull-off force of crimped wire and tube terminations. An ergonomic lever allows for easy application of up to 200 lbF (1,000 N) of crimp pull force. Adjustable wire terminal grip contains multiple slots for wire diameters up to AWG 3 (0.25 in [6.3 mm]). The tester accommodates most insulation types. Samples can be sent to Mark-10 for evaluation prior to purchase.

A large, backlit graphic LCD displays easy-to-read values, including real-time force, peak force, programmable pass/fail limits, units of measurement, and more. Data can be transferred to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs. An analog load bar is shown on the display for graphical representation of applied force.

On-board data storage for up to 1,000 readings is included, as are statistical calculations and output to a PC. Unique automatic output / data storage / zeroing upon sample break helps automate testing processes.

An optional ring terminal fixture may be used to secure ring terminations, and an optional carrying case makes transportation simple and safe.

The WT3-201 accommodates most wire insulation materials. However, to ensure mechanical compatibility, we recommend sending wire samples to us for evaluation before purchase.

Features

• Measures real-time and peak force values
• Ergonomic lever operation produces 200 lbF [1,000 N]
• USB, RS-232, Mitutoyo (Digimatic), and analog outputs
• Automatic output / data storage / zeroing upon sample break helps automate testing processes
• 1,000-point data memory with statistics and outputs
• Password protection prevents unauthorized changes
• Programmable set point indicators and outputs for pass/ fail determination
• High-speed 7,000 Hz sampling rate accurately captures peak force values
• Configurable audio alarms and key tones
• Mounting holes for bench mounting

Model	WT3-201
Capacity x Resolution	200 x 0.1 lbF 3200 x 2 ozF 100 x 0.05 kgF 1000 x 0.5 N 1 x 0.0005 kN
Accuracy	+0.2% of full scale
Wire gauge range	AWG30 - AWG3*
Wire diameter range	0.01 - 0.25 in [0.3 - 6.3 mm]
Minimum sample length	6.5 in [165 mm], excluding termination
Maximum sample elongation	1.15 in [29.2 mm]
Power	AC or rechargeable battery. Multi-step low battery indicator is displayed, gauge shuts off automatically when power is too low.
Battery Life	Backlight on: up to 7 hours of continuous use Backlight off: up to 24 hours of continuous use
Sampling rate	7,000 Hz
Outputs	USB / RS-232: Configurable up to 115,200 baud. Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices. Analog: ±1 VDC, ±0.25% of full scale at capacity. Set points: Three open drain lines.
Safe overload	150% of full scale (display shows "OVER" at 110% and above)
Weight	16.1 lb [7.3 kg]
Shipping weight	22 lb [10 kg]
Warranty	3 years (see individual statement for further details)
HS code	9024100000
ECCN	EAR99
Country of origin	USA

* Including insulation. To ensure the wire sample will fit into the WT3-201, measure the overall outside diameter of the insulated wire and check against the specified diameter range. Account for sample compressibility in making this determination. Additional Items to Consider

• CERT Certificate of calibration with data
  
• 15-1005 MESUR®gauge Plus software
  
• WT3002 Ring terminal fixture for WT3-201
  
• WT3003 Machinable blank terminal fixture
  
• WT3004 Carrying case for WT3-201
  
• AC1049 Calibration kit for WT3-201 (weights not included)
  
• AC1109 Cable, WT3-201 to RS-232
  
• AC1111 Spare USB cable
  
• AC1118 Spare rechargeable battery
  
• AC1030 Spare AC adapter, 110V
  
• AC1031 Spare AC adapter, 220V EUR
  
• AC1032 Spare AC adapter, 220V UK
  
• AC1035 Spare AC adapter, 220V AUS
  

In The Box
The WT3-201 Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories: (1) Removable lever (1) USB cable (1) Battery (1) AC adapter (1) Certificate of calibration without data

more info Mark-10 AC1030 Replacment AC adapter/charger, 110V US more info Price: $42.75 In Stock Mark-10 AC1030 Replacment AC adapter/charger, 110V US for Series 5/4/3 more info Mark-10 AC1031 AC adapter/charger, 220V Europe more info Price: $42.75 In Stock Mark-10 AC1031 AC adapter/charger, 220V Europe compatible with any Mark-10 force or torque gauge, except Series MG and MGT gauges manufactured before September 2010. more info Mark-10 AC1032 AC adapter/charger, 220V UK more info Price: $42.75 In Stock Mark-10 AC1032 AC adapter/charger, 220V UK compatible with any Mark-10 force or torque gauge, except Series MG and MGT gauges manufactured before September 2010. more info Mark-10 AC1035 AC adapter/charger, 220V AUS more info Price: $42.75 In Stock Mark-10 AC1035 AC adapter/charger, 220V AUS compatible with any Mark-10 force or torque gauge, except Series MG and MGT gauges manufactured before September 2010. more info Mark-10 WT3002 Ring terminal fixture for WT3-200 or WT3-201M more info Price: $209.00 In Stock Secures ring terminations. Pin diameters from 1/8 to 3/8 in [3.2 to 9.5 mm]. more info Mark-10 WT3003 Machinable blank terminal fixture for WT3-200 or WT3-201M more info Price: $190.00 In Stock Machinable blank terminal fixture For unique sample shapes and sizes more info Mark-10 WT3004 Carrying case for WT3-201M more info Price: $270.75 In Stock Provides storage space for the WT3-201M tester, optional ring terminal fixture, power cord, USB cable, and accessories. more info Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included) more info Price: $950.00 In Stock Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included) Complete set of brackets and hardware for calibration of Mark-10 motorized and manual wire crimp pull testers. Weights and hanger not available from Mark-10 more info Mark-10 Certificate With Data - Force or Torque more info Price: $80.75 In Stock NIST-traceable certificate of calibration includes 10 data points in each direction (tension/compression or clockwise/counter-clockwise). Included with new Series 7, 5, 4 and E gauges, and Plug & Test® sensors, and available with some other instruments for an additional charge . Also supplied with any instruments re-calibrated by Mark-10. As found / as left data can be supplied upon request. more info Mark-10 15-1005 MESURgauge Plus software more info Price: $674.50 In Stock MESUR®gauge Plus expands the functionality of force and torque measuring instruments and test stands. MESUR®gauge Plus has the ability to capture and display data in graphical format for load vs. time or load vs. travel vs. time and adds the ability to control the motion of certain Mark-10 motorized test stands, coordinating motion control and data acquisition. The program includes a set of tools to analyze test results, including statistical calculations, quick data export to Microsoft Excel, customizable reports, pass/fail indicators, and many others. Test setups are customizable and can be saved and recalled. The user can program test start and stop conditions, including load, time, distance, and sample break. Additional features include a large display screen for real time load and travel data and a utility to configure certain Mark-10 gauges from a PC. Built-in simulated data generation allows MESUR®gauge Plus to be evaluated without an instrument. The software may be downloaded from the link below. The software is free for 90 days from date of installation, and may be activated at any time in the field. Acquire continuous or single-point data from force and torque measuring instruments and test stands at up to 500 Hz (see Specifications for details). MESUR®gauge Plus starts and stops models ESM303, ESM303H, ESM750, ESM750S, ESM1500, and ESM1500S motorized test stands, coordinating motion control and data collection with just one click. Real time tabular and graphical data acquisition of load vs. time or load vs. travel vs. time. Configurable start and stop test triggers (time, load, number of samples, or distance). Statistical calculations of acquired data. Automatically recalculates for custom data ranges. One-click export to Excel. Customize test setups for future recall. Customize reports and report templates. Configure certain Mark-10 gauges and indicators through a simple interface. View real time data on a large simulated instrument display. Specifications Series 5 and 7 force gauges, Models M5I and M7I indicators: Up to 500 Hz* Most other instruments, testers, and motorized test stands: Up to 50 Hz Force gauge + manual test stand + Mitutoyo travel display: 2 Hz Requirements Minimum required test stand controller firmware versions: ESM303 / ESM303H: Front: 2.02.04, Main: 2.02.04 ESM1500 / ESM750: Front: 2.02.02, Main: 2.02.02 Firmware versions are displayed at power-up. Firmware update may be done at our factory at no charge. Contact Mark-10 for details. Various cables are available to connect Mark-10 gauges and test stands to a PC. more info Mark-10 AC1109 Cable, WT3-201 to RS-232 more info Price: $76.00 In Stock Mark-10 AC1109 Cable, WT3-201 to RS-232 more info Mark-10 AC1111 Spare USB cable more info Price: $30.00 In Stock Mark-10 AC1111 Spare USB cable more info Mark-10 AC1118 Force Gauge / Torque Gauge Rechargeable Battery more info Price: $20.00 In Stock For use with all Mark-10 force gauges and torque gauges powered by rechargeable batteries. Note: The 08-1006 battery, which was used with legacy Mark-10 gauges (Series BG, BGI, EG, and CG), is no longer available. The AC1118 battery may be used instead, however, some gauge modifications are required to ensure proper charging characteristics. The gauge may be sent back to Mark-10 for modification (visit our Services page for details), or the modification may be performed in the field. Read through the users guide.