Mark10 WT-205M Motorized Wire Crimp Pull Tester

Measure wire crimp pull forces up to 200 lbF [1 kN] accurately and efficiently with the WT-205M motorized pull tester. Portable and customizable, the tester conforms to numerous UL, ISO, ASTM, SAE, MIL, and other requirements for destructive and non-destructive testing.

Pull to break, pull to load, or maintain a load for a specified period of time (optional functions), as per the requirements of UL 486A/B. Programmable pass/fail limits with red and green indicators and audio alerts help identify non-conforming samples.

The testers standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable. To accommodate a wide range of materials, optional and interchangeable alternative grips are available. Samples can be sent to Mark-10 for evaluation and recommendation prior to purchase. The WT-205M stores and calculates statistics for up to 2,000 readings, with available date and time stamps for each saved data point. Data can be transferred to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs.

Upon sample break, the tester can auto-reverse, save and output the peak force, and auto-zero in preparation for the next test, increasing testing efficiency. The available Profiles function allows the user to create and save test setups for quick recall.

The WT-205M includes MESUR® Lite data acquisition software. MESUR® Lite tabulates continuous or single point data. One-click export to Excel allows for further data manipulation.

"The WT-205M accommodates most wire insulation materials. However, to ensure mechanical compatibility, we recommend sending wire samples to Mark10 for evaluation before purchase."

• Measures real-time and peak force values
• Selectable test speed, w/high speed approach and reverse
• Auto-reverse at sample break or load
• USB, RS-232, Mitutoyo (Digimatic), and analog outputs
• Automatic reverse / output / data storage / zeroing upon sample break helps automate testing processes
• 2,000-point data memory with statistics, output, and date and time stamp (date and time stamp is optional)
• Password protection prevents unauthorized changes
• Pass / fail indicators, audio alerts, and outputs
• Save and recall up to 500 profiles for various test requirements (optional function)
• Pull to a specified load or maintain load for a specified period of time, as per UL 486A/B (optional functions)
• Date / time stamp for all saved data (optional function)

In The Box
The WT-205M Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
(1) USB cable
(1) Power cord
(1) Certificate of calibration without data

Model	WT-205	WT-205M
Capacity x Resolution	200 x 0.1 lbF 3200 x 2 ozF 100 x 0.05 kgF 1000 x 0.5 N 1 x 0.0005 kN	200 x 0.1 lbF 3200 x 2 ozF 100 x 0.05 kgF 1000 x 0.5 N 1 x 0.0005 kN
Accuracy	±0.2% of full scale
Wire gauge range*	AWG30 - AWG3 [0.01 - 0.25 in (0.3 - 6.3 mm) dia.]
Wire diameter range	0.01 - 0.25 in [0.3 - 6.3 mm]	-
Minimum sample length	2.1 in [53.3 mm], excluding termination
Maximum sample elongation	1.7 in [43.2 mm]	2.3 in [58.4 mm]
Speed range	-	Test speed: 0.4 - 12.0 in/min [10 - 300 mm/min] Approach/reverse speed: 12.0 - 25.0 in/min [300 - 625 mm/min] Return speed: 12.0 -45.0 in/min [300 - 1,125 mm/min]
Speed setting accuracy	-	±0.2%
Speed variation with load	-	±0% [Stepper motor driven]
Power	AC adapter: 100-240VAC, 50-60 Hz, 0.3A, Battery: Rechargeable 8.4V NiMH Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage.	Universal input 80-240 VAC, 50/60 Hz
Battery Life	Backlight on: up to 7 hours of continuous use Backlight off: up to 24 hours of continuous use	-
Sampling rate	7,000 Hz
Outputs	USB / RS-232: Configurable up to 115,200 baud. . Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices. Analog: ±1 VDC, ±0.25% of full scale at capacity. Set points: Three open drain lines.	USB / RS-232: Configurable up to 115,200 baud. Mitutoyo: Serial BCD suitable for all Mitutoyo SPC-compatible devices. Analog: ±1 VDC at capacity, ±0.25% of full scale. General purpose: Three open drain outputs, one input. Set points: Three open drain lines.
Safe overload	150% of full scale (display shows "OVER" at 110% and above)	Motor stops at 120% of full scale of the force sensor (display shows “OVER” at 110% and above)
Weight	16.1 lb [7.3 kg]	28 lb [12.7 kg]
Shipping weight	24.5 lb [11 kg]	33 lb [15.0 kg]
Environmental requirements:	40 - 100°F, max. 96% humidity, non-condensing
Warranty	3 years (see individual statement for further details)	3 years (see individual statement for further details)
HS code	9024100000	9024100000
	CERT, 15-1004, WT3002, WT3003, WT3004, AC1049, AC1109, AC1111, AC1118, AC1030, AC1031, AC1032, AC1035 9024800000	CERT, 15-1004, WT3004, WT3002, WT3003, AC1049, AC1109, AC1111 9024800000
ECCN	EAR99	EAR99
Country of origin	USA	USA

* Including insulation. To ensure the wire sample will fit into the WT-205, measure the overall outside diameter of the insulated wire and check against the specified diameter range. Account for sample compressibility in making this determination.

more info Mark-10 WF010 Save multiple profiles option for WT3-201M - WT3-205M more info Price: $850.25 In Stock Save and recall sets of test parameters, such as speed, pass/fail limits, unit of measurement, etc. Maximum of 500 profiles may be stored. more info Mark-10 WF011 Pull to load option for WT3-201M - WT3-205M more info Price: $641.25 In Stock The tester will stop when the specified load has been reached.. more info Mark-10 WF012 Load holding option for WT3-201M - WT3-205M more info Price: $959.50 In Stock The tester will stop and maintain a specified load for a specified period of time... more info Mark-10 WF013 Date & time stamp option for WT3-201M - WT3-205M more info Price: $589.00 In Stock A date and time stamp is applied to each saved data point more info Mark-10 WT3004 Carrying case for WT3-201M more info Price: $270.75 In Stock Provides storage space for the WT3-201M tester, optional ring terminal fixture, power cord, USB cable, and accessories. more info Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included) more info Price: $950.00 In Stock Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included) Complete set of brackets and hardware for calibration of Mark-10 motorized and manual wire crimp pull testers. Weights and hanger not available from Mark-10 more info Mark-10 Certificate With Data - Force or Torque more info Price: $80.75 In Stock NIST-traceable certificate of calibration includes 10 data points in each direction (tension/compression or clockwise/counter-clockwise). Included with new Series 7, 5, 4 and E gauges, and Plug & Test® sensors, and available with some other instruments for an additional charge . Also supplied with any instruments re-calibrated by Mark-10. As found / as left data can be supplied upon request. more info Mark-10 15-1005 MESURgauge Plus software more info Price: $674.50 In Stock MESUR®gauge Plus expands the functionality of force and torque measuring instruments and test stands. MESUR®gauge Plus has the ability to capture and display data in graphical format for load vs. time or load vs. travel vs. time and adds the ability to control the motion of certain Mark-10 motorized test stands, coordinating motion control and data acquisition. The program includes a set of tools to analyze test results, including statistical calculations, quick data export to Microsoft Excel, customizable reports, pass/fail indicators, and many others. Test setups are customizable and can be saved and recalled. The user can program test start and stop conditions, including load, time, distance, and sample break. Additional features include a large display screen for real time load and travel data and a utility to configure certain Mark-10 gauges from a PC. Built-in simulated data generation allows MESUR®gauge Plus to be evaluated without an instrument. The software may be downloaded from the link below. The software is free for 90 days from date of installation, and may be activated at any time in the field. Acquire continuous or single-point data from force and torque measuring instruments and test stands at up to 500 Hz (see Specifications for details). MESUR®gauge Plus starts and stops models ESM303, ESM303H, ESM750, ESM750S, ESM1500, and ESM1500S motorized test stands, coordinating motion control and data collection with just one click. Real time tabular and graphical data acquisition of load vs. time or load vs. travel vs. time. Configurable start and stop test triggers (time, load, number of samples, or distance). Statistical calculations of acquired data. Automatically recalculates for custom data ranges. One-click export to Excel. Customize test setups for future recall. Customize reports and report templates. Configure certain Mark-10 gauges and indicators through a simple interface. View real time data on a large simulated instrument display. Specifications Series 5 and 7 force gauges, Models M5I and M7I indicators: Up to 500 Hz* Most other instruments, testers, and motorized test stands: Up to 50 Hz Force gauge + manual test stand + Mitutoyo travel display: 2 Hz Requirements Minimum required test stand controller firmware versions: ESM303 / ESM303H: Front: 2.02.04, Main: 2.02.04 ESM1500 / ESM750: Front: 2.02.02, Main: 2.02.02 Firmware versions are displayed at power-up. Firmware update may be done at our factory at no charge. Contact Mark-10 for details. Various cables are available to connect Mark-10 gauges and test stands to a PC. more info Mark-10 WFCOMP-205M Complete options package for WT3-205M more info Price: $1,976.00 In Stock includes WF010 Save multiple profiles WF011 Pull to load WF012 Load holding WF013 Date & time stamp more info Mark-10 AC1137-2 Carrying case for WT3-205M more info Price: $418.00 In Stock Provides storage space for the WT3-205M tester, optional ring terminal fixture, power cord, USB cable, and accessories. more info Mark-10 AC1135 Ring terminal fixture for WT3-205 or WT3-205M more info Price: $209.00 In Stock Multiple pin sizes are provided, from 1/8" to 3/8" [3.2 to 9.5 mm] dia. more info Mark-10 AC1136 Machinable blank terminal fixture for WT3-205 or WT3-205M more info Price: $190.00 In Stock Machinable blank terminal fixture For unique sample shapes and sizes more info Mark-10 AC1134 Bollard grip assembly for WT3-205 or WT3-205M more info Price: $807.50 In Stock Mark-10 AC1134 Bollard grip assembly for WT3-205 or WT3-205M more info Mark-10 AC1133 Dual roller grip assembly for WT3-205 or WT3-205M more info Price: $332.50 In Stock Cam-action knurled rollers secure the free end of the wire. Replaces the standard wedge grip. Based on the model G1002 grip. more info Mark-10 AC1132 Wedge grip assembly for WT3-205 or WT3-205M more info Price: $707.75 In Stock Self-tightening jaws effectively secure the sample. This type of grip is standard on the actuator end, but may also replace the standard turret fixture.